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L2-3. Smart Actuator Controller · Drive+

The Brain Plans.
The Joint Responds.

HIGEN Smart Driver (Drive+) is not simply a motor controller — it is an actuator-level distributed intelligence (Embodied Intelligence) platform that performs sensing, proprioceptive estimation, active impedance compensation, and <100ms ultra-fast local edge response.

✓ 2 Integrated Encoders (Motor + Output) ✓ Integrated 6-Axis IMU ✓ GaN Power Stage (100W ~ 2kW)
GaN Power Stage

98% high-efficiency switching & 30% smaller system footprint

Sensorless DOB

Real-time estimation of external torque and nonlinear friction

Multi-Core AI

Parallel processing of motion, sensor, and communication for near-zero latency

Active Yielding

Instant torque reduction and compliant yielding response upon collision

Level 3. Smart Actuator Controller · Drive+ GaN Power Embedded

The Brain Plans. The Joint Responds.

HIGEN Smart Driver (Drive+) is not simply a device that spins a motor — it fully integrates sensing, estimation, compensation, and real-time control inside the joint, a local intelligence platform that lets the joint react instantly to external force and impact without waiting for high-level AI judgment.

2 Integrated Encoders (Motor + Joint) 1 Integrated IMU (Motion Awareness) 6 Power Classes (100W ~ 2kW)
Why Conventional Drives Are Not Enough

Conventional Motor Drive vs. HIGEN Smart Driver

Drive Paradigm Shift
Comparison Criteria Conventional Motor Drive HIGEN Smart Driver (Drive+)
Control Objective Execute position/velocity/current commands Real-time joint state & disturbance awareness
Sensor Feedback Single motor encoder feedback Dual 24-bit Encoder + IMU sensor fusion
Control Processing Dependent on central high-level controller Local edge control inside joint (<100ms)
Collision Response Stop after collision or delayed error recovery Instant collision detection & active torque yielding
Compliance & Force Fixed rigid position control Smart Force Control & dynamic impedance
Actuator Evolution Story

Gen.1 integrated components. Gen.2 integrates intelligence.

"Gen.1 integrated components. Gen.2 integrates intelligence."

Gen.0

Discrete Component Layout

First-generation approach with motor, gear, driver, and encoder separately wired together

Gen.1

Mechanical & Electrical Integration

Hardware compaction integrating motor and gear into a single joint housing package

Gen.2 (HIGEN HFA) CURRENT HFA

Joint-Level Distributed Intelligence

Backdrivability, compensation control, collision detection, and impedance integrated inside the joint drive

Distributed Intelligence Architecture

Level 3. Instant Local Handling of Physical Disturbances

"Physical disturbances should be handled where they occur."

STEP 01 100μs Sensing

Sense

Collects dual 24-bit encoder, IMU, current, and temperature sensor data directly at the joint.

STEP 02 Proprioception

Estimate

Dynamically estimates external torque, nonlinear friction, and backlash using a sensorless model.

STEP 03 Active DOB Control

Control

Executes Position, Velocity, Torque, and Impedance control together with a disturbance observer (DOB).

STEP 04 <100ms Response

Respond

Shock absorption, force limiting, active yielding, and smooth compliant response.

Hardware & Control Pillars

Drive+ 4 Core Hardware & Control Functions

See Both Sides

Dual 24-bit Encoder

Measures the motor shaft and output shaft simultaneously at 24-bit resolution to estimate the joint's real position, torque, and transmission error in real time.

✓ Redundant Dual Sensing
Motion Beyond Rotation

Integrated IMU Sensor

Detects acceleration and posture changes inside the joint in real time to perform gravity compensation and shock-mitigating motion while the robot walks.

✓ 6-Axis Motion Sensing
Control Force, Not Just Position

Intelligent Force Control

Goes beyond simple position control to process torque control, active impedance control, a disturbance observer (DOB), and nonlinear friction compensation in real time.

✓ Sensorless Force Estimation
Parallel Intelligence

Multi-Core Processing

Minimizes latency by running the high-speed motor control loop, sensor fusion algorithms, and industrial communication protocols in parallel on independent cores.

✓ Real-Time Multi-Tasking
Smart Force Control Scenarios

Smart Force Control in Action: 4 Physical Scenarios

Active Yielding & Compliance
Conventional Behavior

Conventional Position-Control Drive

Forces the commanded position to hold, causing collision risk

HIGEN Smart Driver (Drive+) Smart Force Active

01. Accidental Human Contact

Instantly lowers joint torque upon detecting external force and yields smoothly

Customer Value proposition

6 Core Customer Values for Robot Developers

Reduced Communication Burden

80% Less High-Speed Comms Load on the Host Controller

Processes kHz-level feedback loops inside the joint, reducing the bandwidth burden

Faster Physical Response

<100ms Instant Physical Response at the Joint

Responds instantly at the physical site of the disturbance, without waiting on high-level AI decisions or communication delay

Improved Safety & Compliance

Intrinsic Physical Safety Next to Humans

Actively adjusts joint stiffness within a few milliseconds upon collision with people or the surrounding environment

Shorter Development Time

50% Shorter Robot Integration Development Time

Sensor, driver, and control algorithms are unified, minimizing complex tuning work

Easier System Integration

Broad Industrial Communication Protocol Support

Full compatibility with existing control architectures via RS485, CANopen, EtherCAT, and more

Scalable Platform

One Platform Scaling from 100W to 2kW

The same software API across the entire product line, from Ø40mm to Ø130mm joint diameters

Smart Driver Lineup (C_0100 ~ C_2000)

Detailed specification table of precision-mapped drives by joint power output (100W~2kW)

6 Output Power Classes
Model Nominal Power Peak Power Nominal Current Peak Current Form Factor Comm. Protocol
C_0100 100 W 300 W 3.65 Arms 10.95 Arms Ø 40 mm CAN, EtherCAT, RS485
C_0300 300 W 900 W 10.90 Arms 32.70 Arms Ø 54 mm CAN, EtherCAT, RS485
C_0600 600 W 1.8 kW 21.70 Arms 65.30 Arms Ø 90 mm CAN, EtherCAT, RS485
C_0750 750 W 2.25 kW 27.10 Arms 81.50 Arms Ø 100 mm CAN, EtherCAT, RS485
C_1500 1.5 kW 4.5 kW 54.00 Arms 162.00 Arms Ø 110 mm CAN, EtherCAT, RS485
C_2000 2.0 kW 5.0 kW 72.00 Arms 180.00 Arms Ø 130 mm CAN, EtherCAT, RS485
Common Power Specs: 48V nominal (max 60V), PMSM/AFPM support Protection Features: Overcurrent / Overvoltage / Undervoltage / Overtemperature
Closing Brand Message

From Motor Drive to Joint Intelligence.

HIGEN Smart Driver is not a simple motor controller. It is embodied intelligence at the joint level that senses physical interaction, adjusts force, and ensures safe, instant motion.