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The Brain Plans.
The Joint Responds.
HIGEN Smart Driver (Drive+) is not simply a motor controller — it is an actuator-level distributed intelligence (Embodied Intelligence) platform that performs sensing, proprioceptive estimation, active impedance compensation, and <100ms ultra-fast local edge response.
98% high-efficiency switching & 30% smaller system footprint
Real-time estimation of external torque and nonlinear friction
Parallel processing of motion, sensor, and communication for near-zero latency
Instant torque reduction and compliant yielding response upon collision
The Brain Plans. The Joint Responds.
HIGEN Smart Driver (Drive+) is not simply a device that spins a motor — it fully integrates sensing, estimation, compensation, and real-time control inside the joint, a local intelligence platform that lets the joint react instantly to external force and impact without waiting for high-level AI judgment.
Conventional Motor Drive vs. HIGEN Smart Driver
| Comparison Criteria | Conventional Motor Drive | HIGEN Smart Driver (Drive+) |
|---|---|---|
| Control Objective | Execute position/velocity/current commands | Real-time joint state & disturbance awareness |
| Sensor Feedback | Single motor encoder feedback | Dual 24-bit Encoder + IMU sensor fusion |
| Control Processing | Dependent on central high-level controller | Local edge control inside joint (<100ms) |
| Collision Response | Stop after collision or delayed error recovery | Instant collision detection & active torque yielding |
| Compliance & Force | Fixed rigid position control | Smart Force Control & dynamic impedance |
Gen.1 integrated components. Gen.2 integrates intelligence.
"Gen.1 integrated components. Gen.2 integrates intelligence."
Discrete Component Layout
First-generation approach with motor, gear, driver, and encoder separately wired together
Mechanical & Electrical Integration
Hardware compaction integrating motor and gear into a single joint housing package
Joint-Level Distributed Intelligence
Backdrivability, compensation control, collision detection, and impedance integrated inside the joint drive
Level 3. Instant Local Handling of Physical Disturbances
"Physical disturbances should be handled where they occur."
Sense
Collects dual 24-bit encoder, IMU, current, and temperature sensor data directly at the joint.
Estimate
Dynamically estimates external torque, nonlinear friction, and backlash using a sensorless model.
Control
Executes Position, Velocity, Torque, and Impedance control together with a disturbance observer (DOB).
Respond
Shock absorption, force limiting, active yielding, and smooth compliant response.
Drive+ 4 Core Hardware & Control Functions
Dual 24-bit Encoder
Measures the motor shaft and output shaft simultaneously at 24-bit resolution to estimate the joint's real position, torque, and transmission error in real time.
Integrated IMU Sensor
Detects acceleration and posture changes inside the joint in real time to perform gravity compensation and shock-mitigating motion while the robot walks.
Intelligent Force Control
Goes beyond simple position control to process torque control, active impedance control, a disturbance observer (DOB), and nonlinear friction compensation in real time.
Multi-Core Processing
Minimizes latency by running the high-speed motor control loop, sensor fusion algorithms, and industrial communication protocols in parallel on independent cores.
Smart Force Control in Action: 4 Physical Scenarios
Conventional Position-Control Drive
Forces the commanded position to hold, causing collision risk
01. Accidental Human Contact
Instantly lowers joint torque upon detecting external force and yields smoothly
6 Core Customer Values for Robot Developers
80% Less High-Speed Comms Load on the Host Controller
Processes kHz-level feedback loops inside the joint, reducing the bandwidth burden
<100ms Instant Physical Response at the Joint
Responds instantly at the physical site of the disturbance, without waiting on high-level AI decisions or communication delay
Intrinsic Physical Safety Next to Humans
Actively adjusts joint stiffness within a few milliseconds upon collision with people or the surrounding environment
50% Shorter Robot Integration Development Time
Sensor, driver, and control algorithms are unified, minimizing complex tuning work
Broad Industrial Communication Protocol Support
Full compatibility with existing control architectures via RS485, CANopen, EtherCAT, and more
One Platform Scaling from 100W to 2kW
The same software API across the entire product line, from Ø40mm to Ø130mm joint diameters
Smart Driver Lineup (C_0100 ~ C_2000)
Detailed specification table of precision-mapped drives by joint power output (100W~2kW)
| Model | Nominal Power | Peak Power | Nominal Current | Peak Current | Form Factor | Comm. Protocol |
|---|---|---|---|---|---|---|
| C_0100 | 100 W | 300 W | 3.65 Arms | 10.95 Arms | Ø 40 mm | CAN, EtherCAT, RS485 |
| C_0300 | 300 W | 900 W | 10.90 Arms | 32.70 Arms | Ø 54 mm | CAN, EtherCAT, RS485 |
| C_0600 | 600 W | 1.8 kW | 21.70 Arms | 65.30 Arms | Ø 90 mm | CAN, EtherCAT, RS485 |
| C_0750 | 750 W | 2.25 kW | 27.10 Arms | 81.50 Arms | Ø 100 mm | CAN, EtherCAT, RS485 |
| C_1500 | 1.5 kW | 4.5 kW | 54.00 Arms | 162.00 Arms | Ø 110 mm | CAN, EtherCAT, RS485 |
| C_2000 | 2.0 kW | 5.0 kW | 72.00 Arms | 180.00 Arms | Ø 130 mm | CAN, EtherCAT, RS485 |
From Motor Drive to Joint Intelligence.
HIGEN Smart Driver is not a simple motor controller. It is embodied intelligence at the joint level that senses physical interaction, adjusts force, and ensures safe, instant motion.